Hycal Mini Mk3
HYC.AZR.MIN.KIT.1038
Compact. Resilient
The Hycal Mini Mk3 portable analyser provides rapid, accurate measurement of hydrogen dissolved in molten aluminium and its alloys.
Portable design with integrated carry case
Applications
The Hycal Mini Mk3 compact analyser can be used to:
- Perform spot measurements to check melt hydrogen levels prior to casting
- Continuously monitor dissolved hydrogen levels
- Monitor a melt treatment to achieve a desired hydrogen level e.g. degassing
- Monitor the dissolved hydrogen in a Low Pressure Die Casting furnace
Advanced Sensing Technology
The probe provides simultaneous measurement of dissolved hydrogen and temperature. Hydrogen sensing is achieved by an electrochemical hydrogen sensor located in the probe tip.
Precision Calibration
Calibration is assured through individual calibration of each sensor in a precisely controlled hydrogen atmosphere, and through testing of each probe prior to shipment. The analyser is a battery powered lightweight unit built with ease of use in mind.
Intelligent Data Logging
The analyser automatically detects when the probe signal has stabilised. The analyser can store up to 5 days of continuously logged data.
On-Board Diagnostics
Sophisticated On-Board Diagnostics (OBD) continuously monitor the condition of the probe and inform the operator if a problem is detected, ensuring reliable measurements.
Key Features
Portable Design
- Designed for portable use with integrated carry case
- Internal Li-ion battery (11 hours depending on screen brightness)
- Integrated probe arm for portable measurements
Advanced Interface
- HMI interface
- Screen protector for industrial environments
- Vandal resistant push buttons
Comprehensive Diagnostics
- Analyser checks for any issues and shows an alarm if necessary
- Probe impedance monitoring within defined limits
- Gas pressure & flow monitoring
Data Management
- USB data transfer capability
- Front USB port for data transfer & HMI software updates
- Note: No digital comms (PLC / SCADA)
Gas Connections & Ports
Internal Cylinder
- High pressure gas inlet
- Needle valve for precise control
- Pressure gauge (internal cylinder)
- Purge port to empty internal tank for transit
Connectivity
- Front USB port (data transfer / HMI software updates)
- Service USB port (alloy file, firmware updates)
- Ethernet port (automated calibration)
- Probe connection port
Maintenance Access
The maintenance panel provides easy access to internal service connections, allowing authorized personnel to perform calibration, firmware updates, and system diagnostics. All service ports are clearly labeled and protected for reliable operation in industrial environments.
Required for Measurement
Mains power
- IEC socket in lid
- Single phase
- AC 85 - 265 V, 47 - 63 Hz
- Charges Li-ion battery (8h)
Purge gas
- Nitrogen or argon
- Internal cylinder (~30 measurements)
- Gas purity same as used for degassing
- X-CAL: H2 gas mixture (e.g. 1% H2 in Ar)
What's in the kit?
| Component | Description |
|---|---|
| HYC.AZR.MINI.DEV.876 | Hycal Mini Analyser Mk3 |
| HYC.AZR.UNI.ACC.004 | Hycal refilling accessory |
| HYC.CBL.LEN.030.618 | Probe cable (3m) |
| HYC.AZR.UNI.SUB.1046 | Hycal Mini Magnetic Probe Stand |
| HYC.AZR.UNI.DEV.801 | Probe simulator |
| GEC.GAS.ADP.268 | FGG 2B to 6/4 Tube Adaptor Connector |
| GEC.ECP.HWI.663 | USB hub 4 port, USB powered |